I3CMOS05000KMC Industrial Camera/Analytical Imaging

Product Introduction

The I3CMOS Series is designed for high-speed machine vision, automated inspection, and scientific imaging applications. It features high-performance CMOS sensors from Sony and other manufacturers, with resolutions ranging from 0.5 to 20.4 MP and sensor formats from 1/2.9″ to 1.1″. The series offers both global shutter (GS) and high frame rate solutions (including rolling shutter RS models) based on application requirements, delivering clear, low-smear images even with high-speed motion and low-texture targets.

The system emphasizes compact design, low power consumption, and long-term stable operation. It provides USB3.0, GigE, and CoaXPress high-speed interfaces (model-dependent), supporting multiple bit depth outputs and bandwidth control to accommodate different cable lengths and acquisition bandwidth requirements. The built-in hardware ISP performs real-time processing including Demosaic, AE/AGC, AWB, Gamma/LUT at the camera level. The system supports free-running, software/hardware trigger, and multi-camera synchronization. I/O provides opto-isolated trigger/flash control and programmable GPIO for coordination with light sources, motion platforms, and other peripherals.

The series includes ToupView and cross-platform SDK (Windows/Linux/macOS; C/C++/C#/Python, etc.), compatible with DirectShow/TWAIN for easy system integration and secondary development.

Key Features

  • Sensor brands: Sony and other high-performance CMOS (model-dependent)
  • Resolution coverage from 0.5 to 20.4 MP; sensor formats from 1/2.9″ to 1.1″ (model-dependent)
  • Shutter types: Global shutter (GS) and rolling shutter (RS) options available (model-dependent)
  • High frame rate design, supports ROI/windowing for further frame rate and throughput enhancement
  • Data interfaces: USB3.0/GigE/CoaXPress (model-dependent), supports bandwidth limiting and long-cable stable transmission
  • Image bit depth: 8/10/12/16-bit (model-dependent), enhancing weak signal gradation and dynamic range
  • Built-in hardware ISP: Demosaic, AE/AGC, AWB, one-click white balance, Gamma, LUT, noise reduction/sharpening (model-dependent)
  • Acquisition modes: Free-running, software trigger, external hardware trigger; supports multi-camera synchronization and flash control
  • I/O: Opto-isolated input/output + programmable GPIO (model-dependent) for timing coordination with production lines/experimental equipment
  • Image functions: ROI/windowing, digital binning (2×2/3×3/4×4 model-dependent), mirror/flip, etc.
  • Bandwidth control and buffer (model-dependent), ensuring data integrity during high-speed/burst acquisition
  • Low power consumption, wide temperature adaptation, and anti-interference design for long-term continuous stable operation
  • Software and ecosystem: Includes ToupView; Windows/Linux/macOS SDK (C/C++/C#/Python), compatible with DirectShow/TWAIN
  • Supports field firmware upgrade; CE/FCC/RoHS compliant (model-dependent)

Product Details

Key Parameters
Model I3CMOS05000KMC
Sensor Sony IMX250MZR (Polarsens)
Effective Pixels / Resolution 5.0 MP (2448×2048)
Frame Rate (Full Resolution) 35.6 fps @ 2448×2048; 87.6 fps @ 1224×1024
Shutter Type Global Shutter
Color Type Monochrome (Polarization)
Imaging Performance
Pixel Size 3.45 µm × 3.45 µm
Sensor Size 8.45 mm × 7.07 mm
Diagonal 1/1.45" (11.02 mm)
Dynamic Range 73.6 dB
Bit Depth 8/12-bit
Sensitivity 684 mV
Interface & Mechanical
Data Interface USB3.0
GPIO 1 opto-isolated input, 1 opto-isolated output, 1 non-isolated I/O port
Lens Mount C-mount
Dimensions 33 mm × 33 mm × 33 mm
Weight 70 g
Power Supply USB3.0 interface powered
Environment & Certification
Operating Temperature / Humidity -10 °C to +50 °C / 20% to 80% (non-condensing)
Storage Temperature / Humidity -30 °C to +70 °C / TBD
Operating System Windows/Linux/macOS/Android multi-platform SDK (native C/C++, C#/VB.NET, Python, Java, DirectShow, Twain, etc.)
Certification CE/FCC

Product Overview

The I3CMOS05000KMC represents a precision-engineered industrial camera solution designed specifically for demanding machine vision applications. Featuring a Sony IMX250MZR (Polarsens) high-performance image sensor, this platform delivers exceptional capabilities for automated inspection and quality control environments requiring precise timing and compact integration.

Industrial Performance Characteristics

The I3CMOS Series establishes new standards for industrial imaging through its optimized sensor architecture and compact mechanical design. The 5.0 MP (2448×2048) resolution capability combined with 3.45 µm × 3.45 µm pixel pitch delivers exceptional detail resolution across a 8.45 mm × 7.07 mm sensor format, ensuring consistent performance in automated manufacturing environments.

The implementation of Global Shutter technology eliminates motion artifacts that compromise measurement accuracy in high-speed applications. This design approach ensures temporal precision essential for machine vision systems monitoring rapid manufacturing processes or conducting automated quality inspections where object movement cannot introduce imaging distortions.

High-Speed Data Management

The USB3.0 interface architecture enables maximum frame rates reaching 35.6 fps @ 2448×2048; 87.6 fps @ 1224×1024 , supporting real-time image acquisition and immediate processing feedback required in automated inspection systems. This connectivity standard ensures consistent data throughput without bottlenecks that could compromise production line efficiency.

Advanced image processing capabilities include 8/12-bit color depth processing with dynamic range specifications exceeding 73.6 dB . These parameters ensure accurate color reproduction and contrast resolution necessary for defect detection and quality assessment applications across diverse industrial materials and lighting conditions.

Optical Integration and Sensitivity

Optimized sensitivity specifications of 684 mV enable reliable performance across varying illumination conditions typical in industrial environments. This capability ensures consistent imaging quality whether deployed in controlled inspection stations or variable production environments where lighting conditions may fluctuate.

The standard C-mount interface provides universal compatibility with industrial lens systems, while optional 0.5×/0.63×/1× relay adapters enable integration with specialized optical configurations. This flexibility supports diverse application requirements from macro inspection to precision microscopic analysis.

Compact Integration Design

The exceptionally compact form factor measuring 33 mm × 33 mm × 33 mm with a total system weight of 70 g addresses space constraints inherent in automated manufacturing systems. The USB3.0 interface powered power architecture eliminates additional power supply requirements, simplifying installation and reducing system complexity.

Professional software integration supports comprehensive development environments including C/C++, C#, Python, DirectShow, GenICam platforms across Windows/Linux/macOS/Android multi-platform SDK (native C/C++, C#/VB.NET, Python, Java, DirectShow, Twain, etc.) operating systems. This compatibility ensures seamless integration with existing automation infrastructure and enables custom application development tailored to specific manufacturing requirements.

Core Performance Metrics

Resolution

5.0 MP (2448×2048)

Frame Rate

Up to 35.6 fps @ 2448×2048; 87.6 fps @ 1224×1024

Pixel Size

3.45 µm × 3.45 µm

Data Interface

USB3.0

Industrial Application Capabilities

Manufacturing Integration

Engineered for demanding production environments including automated assembly lines, quality control stations, and precision manufacturing systems requiring consistent imaging performance and reliable operation

High-Speed Precision

Global shutter architecture eliminates motion blur and temporal distortions, ensuring accurate measurement and inspection results in high-speed manufacturing processes and dynamic object tracking applications

Space-Efficient Design

Ultra-compact mechanical design addresses space constraints in automated systems while maintaining professional-grade imaging performance and reliable operation in challenging industrial environments

System Integration

Comprehensive software development kit enables seamless integration with existing automation infrastructure, supporting custom application development and specialized machine vision algorithms

Industrial Excellence

The I3CMOS05000KMC industrial camera delivers exceptional value through its precision engineering, compact design, and comprehensive integration capabilities. This platform represents the optimal solution for demanding manufacturing environments requiring reliable high-speed imaging, precise timing, and seamless automation system integration.

I3CMOS05000KMC Technical Documentation

Comprehensive PDF documentation including detailed technical specifications and mechanical drawings


SDK Development Kit

Multi-platform support for Windows, Linux, macOS and comprehensive API documentation


3D CAD Models

Precision STEP format files for mechanical design integration and system planning

Package Contents #

Standard package contents for I3 series industrial machine vision cameras (USB3 / GigE / 10GigE)

Recommended bundle (USB3)
  1. Camera body - USB3.0 interface
  2. I/O cable - 6-pin cable or extension cable
  3. Cable - Micro USB3.0 cable
  4. Lens (optional)
USB3.0 is plug-and-play with hot-swappable support.
Recommended bundle (GigE)
  1. Camera body - GigE interface
  2. I/O cable - 6-pin cable or extension cable
  3. GigE cable
  4. Lens (optional)
GigE supports long-distance transmission, ideal for distributed vision systems.
Recommended bundle (10GigE)
  1. Camera body - 10GigE interface
  2. Power adapter - 12 V/36 W aviation power supply
  3. I/O cable - 7-pin cable or extension cable
  4. 10GigE cable
  5. Lens (optional) - M42 or F-mount lens
10GigE delivers ultra-high bandwidth for high-resolution, high-frame-rate use; requires 12 V aviation power.
Recommended bundle (CXP)
  1. Camera body - CoaXPress interface
  2. I/O cable - 7-pin cable or extension cable
  3. Cable - CoaXPress cable
  4. Lens (optional) - C-mount lens
CoaXPress offers high bandwidth and low latency for high-speed transfer; requires CXP cables.
Click the interface buttons above to switch lists

Product Dimensions #

Dimensions overview for I3 series industrial machine vision cameras

I3CMOS GigE dimensions (33 mm)
I3CMOS GigE dimensions (33 mm)
GigE Outline drawing
Applicable: GigE interface models
I3CMOS USB3 dimensions (38 mm)
I3CMOS USB3 dimensions (38 mm)
USB3 Outline drawing
Applicable: USB3.0 interface models
I3CMOS 10GigE dimensions (fanless)
I3CMOS 10GigE dimensions (fanless)
10GigE Outline drawing
Applicable: 10GigE interface fanless version
I3CMOS 10GigE dimensions (with fan)
I3CMOS 10GigE dimensions (with fan)
10GigE Outline drawing
Applicable: 10GigE interface models with fan
I3CMOS CoaXPress overall dimensions
I3CMOS CoaXPress overall dimensions
CXP Outline drawing
Applicable: CXP interface models (overall dimensions)
Click images to view full size

The I3CMOS series from ToupTek offers high-performance USB3.0 industrial cameras spanning 2–20.4 MP, built with premium Sony and Gpixel CMOS sensors and supporting 1/1.7" to 1.1" formats. The series features global shutter capture with high speed, low noise, and wide dynamic range, making it ideal for industrial inspection, machine vision, and research imaging.

Key Features

Global shutter technology

Eliminates motion blur for precise capture

Premium sensors

Sony/Gpixel CMOS sensors

High-speed imaging

Up to 132 fps capture

Wide dynamic range

70 dB+ dynamic range performance

Performance Highlights

Resolution range

2–20.4 MP

Multiple options
Max frame rate

132 fps

@ 2 MP
Dynamic range

70.8 dB

High-contrast scenes
Compact size

38×38×33

mm body

In-depth Product Overview

High-performance sensor platform

Equipped with Sony IMX430, IMX421, IMX541, and Gpixel GMAX sensors, the lineup covers diverse pixel sizes and resolutions. Pixel sizes range from 2.74 µm to 4.5 µm, balancing fine detail with low-light sensitivity. These high-end sensors deliver excellent image quality under varied lighting, with dark current as low as 0.15 mV, ideal for long-exposure use.

Global shutter high-speed imaging

The entire series supports global shutter technology for high-speed dynamic scenes, effectively eliminating motion blur. Typical 2 MP models reach up to 132 fps, while 20.4 MP variants still deliver 17.5 fps at full 4496×4496 resolution. This speed makes the cameras excel in high-speed production line inspection and motion analysis.

Flexible imaging control

Offers 1×1, 2×2, 3×3, and 4×4 hardware and software binning so users can balance speed, sensitivity, and image quality. Supports 8-bit/12-bit output to meet precision requirements. Some models reach dynamic range above 70 dB with SNR around 40 dB, preserving rich detail in high-contrast scenes.

Compact, reliable industrial design

Built with a compact 38×38×33 mm full-metal design, weighing about 70 g and consuming under 3 W. USB3.0 (USB3.1 GEN1) single-cable power simplifies integration. Opto-isolated I/O eases embedding into automation systems. Operating temperature is -10 to 50 °C with 20%–80% humidity (non-condensing) for stable long-term industrial use.

Comprehensive software ecosystem

Compatible with ToupView software and Windows, Linux, macOS, and Android. The SDK provides C/C++, C#/VB.NET, Python, DirectShow, and Twain interfaces for easy secondary development. Rich SDK features and standardized I/O enable rapid integration into machine vision or research systems, shortening development cycles.

Applications

I3CMOS series application examples across industrial imaging

I3CMOS Series Key Advantages

Global shutter

Ghost-free imaging

High-speed capture

132 fps

Wide dynamic range

70.8 dB

Low noise

0.15 mV

Premium sensors

Sony/Gpixel

Multi-level binning

4 modes

Compact design

38×38×33 mm

Low power

<3 W